Innovative Ultrasonic Packaging Solutions in Mason
Ultrasonic Packaging
Advantages
Ultrasonic sealing is more environmentally friendly, reducing both material and energy consumption when compared to heat-sealing.
Reducing Material Consumption
- Heat-sealing requires a 10-15mm wide seam for an airtight seal. Ultrasonic sealing can achieve the same result with only a 1mm wide line, drastically reducing the amount of consumed plastic.
Quality Sealed Surface
- With traditional heat-sealing, making the seal faster requires the heat-bar to run at a higher temp. However, this can effect certain materials differently and often creates wrinkles on the package. Ultrasonic sealing requires so little surface area that it can consistently provide wrinkle-free results.
- Unlike heat-sealing, ultrasonic can seal bags that use laminated materials.
Rotary Ultrasonic Sealing Unit
- A Rotating Disk horn allows for fast, continuous sealing
- Compact all-in-one set includes the ultrasonic welder, horn and anvil, making it easy to change out your existing heat seal unit
Wide Sealing by Multi-Transducer Horn
- Joints of up to 300mm are possible
- A single 1mm wide joint yields the same strong, hermetic seal as a wider or multi-seam heat sealer
Sealed Joints are made without Direct Heat
- Ultrasonic seals do not radiate heat that may damage the packaged contents
- Heat-sealers depend on heated bars that run consistently at high temperatures, requiring a constant supply of power. Ultrasonic sealing works without pre-heating and completes the seal in less time with lower energy
- Reduces burnt material compared to heat-sealing bars
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Bag Top Sealing Unit
- Ultrasonic joints make a complete seal even if the bag filling is between the two sheets of welded material
- Compact, all-in-one set includes the ultrasonic welder, horn, and anvil, making it easy to change out your existing heat sealing. unit
Vertical Tube Sealing Unit
•Much smaller footprint compared with horizontal ultrasonic sealing unit and possible to mount on rotary packaging automation.
•Ultrasonic joints make a complete seal even if the filling is between the two welded sheets.
•Compact all-in-one (including ultrasonic welder, horn and anvil) unit makes it easy to replacement of the existing heat seal unit
Optimizing Performance with the Ultrasonic Packaging Solutions